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Masevhisi Ekugadzira Machining Ezvikamu Zvemotokari muIndasitiri Yekugadzira Mota
2025-08-11
Kupa Zvikamu Zvikuru Zvakanyatsogadzirwa zveInjini Dzemagetsi Echinyakare neMotokari Dzemagetsi Matsva
Sei uchifanira kusarudza masevhisi eKansd ekugadzira zvikamu zvemotokari?
Shenzhen Kansd Technology Co., Ltd. (yakasimbiswa neISO 9001:2015 & IATF 16949) yave ichinyanya kushanda mukugadzira mota. Inotarisa pakugadzira zvikamu zvesimbi zvine hungwaru hwe micrometer (±0.002mm), ichifukidza nzvimbo dzakadai semainjini, nzira dzekutumira, uye "Magetsi Matatu" emotokari itsva dzine simba. Nezvikamu zvemotokari zvinodarika mamiriyoni masere zvakaunzwa, zvinobatsira vatengi kusimudzira kuvimbika kwemichina yakakwana uye mwero wekubudirira kwemitsetse yekugadzira.
Zvakanakira Zvikuru
1. Sisitimu Yezvinhu Zvemhando Yemotokari
Kufukidzwa Kwakazara Kwezvinhu: Aluminium alloys (ADC12/A356), nodular cast iron (QT500), stainless steel (17 - 4PH), titanium alloys (TA2/TC4), nezvimwewo. Zvinhu izvi zvinogona kusangana nezvinodiwa zvemagadzirirwo akareruka, kuramba kumanikidzwa kwakanyanya, uye mamiriro ekushanda akanyanya.
Kuenderana kwechimiro: Inotsigira kugadzirwa kwezvikamu zvakaoma zvine madziro matete zvakaita semaforoma ane simba guru uye turbocharger blades (ukobvu hwemadziro 0.8mm ± 0.05mm).
2. Kudzora Kunyatsogadzirwa Kwehuwandu Hwehuwandu
Mitemo Yekushivirira Zvakasimba: Kururama kwekushandiswa kweCNC turns kuri ±0.003mm, uye kutsetseka kunowanikwa nekugadzira grind process kuri ≤0.001mm.
Kuenzanisa Kuenzana Kwesimba: Kune zvikamu zvinotenderera zvakaita semacrankshaft einjini nemamotor rotors, G2.5 - kugadziriswa kwesimba resimba resimba kunopihwa.
3. Kugona Kwekugadzira Zvinhu Zvakasanganiswa
Mhinduro dzeKuvandudza Dzinodzivirira Kupfeka: Kudzima kwakawanda (HRC58 - 62), kurapwa kwe nitriding (kudzika kwekesi 0.2 - 0.3mm), DLC coating (friction coefficient ≤ 0.1).
Kurapa Pamusoro Pechisimbiso: Kupukuta girazi rekupedzisira (Ra ≤ 0.1μm), oxidation ye micro-arc (inodzivirira voltage ≥ 1000V), iyo yakakodzera zvinodiwa zvekuvhara mabhokisi matsva emagetsi ebhatiri.
Nzvimbo Dzakakosha dzeKushandisa
1. Sisitimu yePowertrain
Zvikamu zveInjini: Majekiseni emafuta echitima ane simba rakawanda (dhayamita yegomba Φ0.12mm ± 0.002mm), mahosi eturbocharger.
Zvikamu zveTransmission: Seti dzemagiya epasi (chikanganiso cheprofile yemazino ≤ 3μm), mavharuvhu chaiwo emamodule maviri eclutch.
2. Sisitimu yeMagetsi Matatu yeMotokari Itsva dzeSimba
Chigadziko Chekufambisa Magetsi: Zvigadziko zvemota (coaxiality ≤ 0.008mm), zvivharo zvemvura zvinotonhorera (kuoma kwenzvimbo yekuvhara yakatsetseka Ra0.4μm).
Sisitimu yeBhatiri: Matrei ebhatiri ealuminium alloy (kunyatsogadzirisa usati wagadzira simbi ± 0.05mm), mabhawa emhangura ebhari (ane nzvimbo dzinofambisa mvura dzakaputirwa nesirivha).
3. Chassis uye Sisitimu Yekuchengetedza
Zvikamu zvemabhureki: Mavharuvhu eABS (cylindricity yegomba remukati ≤ 0.005mm), mapiston ecaliper (kushivirira kwedhayamita ± 0.003mm).
Nzira dzeKutungamira: Mabhureki eEPS sensor (kushivirira chinzvimbo ± 0.01mm), mapeya erack - uye - pinion (nzvimbo yemeshing clearance ≤ 0.02mm).
Matrix yeKugona kweUnyanzvi
Chiratidzo | Paramita |
Kururama Kwepamusoro-soro Kwekugadzira Machining | Kutendeuka ±0.003mm, Kukuya ±0.001mm |
Kuoma Kwepamusoro Kwakajairika | Ra0.2 - 0.8μm (kupolisha kwegirazi kunogona kugadziriswa) |
Kuenderana Kwekugadzirwa KwemaBatch | CPK ≥ 1.67 (100% kuongororwa kwakazara kwezvikamu zvakakosha) |
Machining eMaumbirwo Akareruka | Zvikamu zvakatetepa zvealuminium zvine madziro ≥ 0.5mm, maburi ane chiyero chehupamhi hwe15:1 kusvika pakadzika |
Kugona Kwekugadzira Kwemwedzi Nemwedzi | Zvikamu zvesimbi zvinosvika mamiriyoni 1.5, zvinorayirwa zvekukurumidzira zvinogona kupindurwa mukati memazuva matatu |
Maitiro Ebasa
1. Kusimbiswa kwezvinodiwa: Gamuchira mifananidzo/mhando dze3D (mumafomati eCATIA/UG/NX) uye ipa ongororo yekugadzirwa kweDFM.
2. Kugadzira Maitiro: Gadzira maitiro eAPQP uye pedzisa gwaro rePPAP (kusanganisira mishumo yePSW neMSA).
3. Kusimbiswa Kwekugadzirwa Kwemutyairi: Kuendesa sampuro dzeOTS nemishumo yakazara (zvichienderana nezvinodiwa neVDA 6.3).
4. Kutarisira Kugadzirwa Kwakawanda: Ita kuti maitiro eSPC atariswe uye tsigira kugoverwa kweJIS/JIT kwakatevedzana.
Nyaya Dzinozivikanwa Neindasitiri
Purojekiti yeTray yeBattery yeSimba Itsva: Matreyi ealuminium alloy akaumbwa nesimbi imwe chete (dimensional tolerance ±0.1mm/800mm) emugadziri wemotokari anotungamira, ane mwero we99.8%.
Zvikamu zveSisitimu ye48V Mild Hybrid: Mahosi emota eBSG akagadziriswa (cylindricity ≤ 0.01mm) eBosch's supply chain.
MaSensor eChassis Akangwara: Mabhureki eradar ane millimeter - wave (aluminium alloy + plastic composite machining), anoenderana nemamiriro ekushanda kubva - 40°C kusvika 125°C.
Kukosha Kwakawedzerwa
Purojekiti yeTray yeBattery yeSimba Itsva: Matreyi ealuminium alloy akaumbwa nesimbi imwe chete (dimensional tolerance ±0.1mm/800mm) emugadziri wemotokari anotungamira, ane mwero we99.8%.
Zvikamu zveSisitimu ye48V Mild Hybrid: Mahosi emota eBSG akagadziriswa (cylindricity ≤ 0.01mm) eBosch's supply chain.
MaSensor eChassis Akangwara: Mabhureki eradar ane millimeter - wave (aluminium alloy + plastic composite machining), anoenderana nemamiriro ekushanda kubva - 40°C kusvika 125°C.