Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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Precision Optical Path Reference Support P1-VER3 Flange - 6061 Aluminum Alloy Factory Supplies from China
Product Overview
The optical path reference support (P1-VER3 flange version) is a precision optical accessory designed to provide stable and accurate positioning for optical components. In optical system assembly, it ensures the relative positioning accuracy of lenses and mirrors, thereby maintaining the accuracy and stability of light paths.
Widely applied in optical experimental setups, precision measurement instruments, and advanced optical equipment, this component plays a critical role in guaranteeing reliable optical performance.
The part measures 131 × 126 × 106 mm and is designed with mounting holes on all four sides, enabling secure installation of optical lenses. Since even the slightest positional deviation can compromise light path alignment, tight relative positioning accuracy is the primary manufacturing challenge.
Manufacturing Challenges
High-Precision Hole Positioning
Any misalignment in the hole locations directly impacts optical path accuracy.
Residual Stress Control
Internal stresses introduced during machining can lead to deformation, reducing positional accuracy over time.
Complex Multi-Surface Machining
Multiple mounting faces require precision machining while minimizing cumulative errors from repeated clamping.
Our Solutions
Three-Axis CNC Rough Machining
Efficiently removes material to form the near-net shape, laying the groundwork for subsequent high-precision processes.
Aging (Stress Relief) Treatment
Heat–mechanical processing at controlled temperatures and durations eliminates residual stress, preventing deformation during finishing and use.
Five-Axis CNC Precision Machining
Multi-surface, one-time setup machining reduces errors from re-clamping. With superior motion control, the five-axis system ensures micron-level accuracy across all mounting holes and surfaces.
Quality Assurance
Every optical path reference support undergoes rigorous checks:
Dimensional Accuracy Testing – verifying hole positions and relative spacing
Stress-Relief Validation – ensuring dimensional stability after thermal cycles
Surface & Finish Inspection – guaranteeing burr-free, smooth surfaces suitable for optical applications
Assembly Simulation – validating accurate alignment with optical components
Application Value
Optical Experiments & Research
Reliable support ensures accurate and repeatable results.
Optical Measurement Instruments
High precision positioning guarantees stable optical performance.
High-End Optical Equipment
Durability and dimensional stability meet the stringent requirements of advanced optical systems.
Frequently Asked Questions
What is the primary function of the optical path reference support?
It is a precision optical accessory designed to provide stable and accurate positioning for optical components, ensuring the relative positioning accuracy of lenses and mirrors to maintain light path alignment.
What are the dimensions and mounting options of this support?
The component measures 131 × 126 × 106 mm and features mounting holes on all four sides to enable secure installation of optical lenses.
How do you prevent deformation of the component over time?
We apply an aging (stress relief) treatment using controlled thermal-mechanical processing. This eliminates residual stresses introduced during rough machining, preventing long-term deformation.
Why is five-axis CNC machining used for this product?
Five-axis CNC precision machining allows multi-surface processing in a single setup. This minimizes positioning errors caused by re-clamping and guarantees micron-level accuracy for all mounting holes.
What quality assurance tests are performed on each unit?
Each unit undergoes dimensional accuracy testing, stress-relief validation, surface and finish inspection (ensuring a burr-free surface), and assembly simulation to verify alignment with optical components.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services