Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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PEI Engineering Plastic Adapter Integration Block - China Suppliers & Factory, Precision Drilling, Applications in Medical Devices
Product Overview
The adapter integration block is a precision fluid component manufactured from PEI (Polyetherimide), a high-performance engineering plastic renowned for its high strength, thermal resistance, and optical transparency. These properties make PEI an ideal choice for demanding applications, particularly in fluid control systems where both mechanical stability and visibility are critical.
The block features an external size of 32 × 35 × 23 mm with a regular rectangular profile, designed for easy installation and seamless integration into complex equipment assemblies. Distributed across multiple faces are Ø1 mm micro-holes with depths up to 28 mm, which play an essential role in fluid transmission.
To ensure functionality and reliability, hole wall smoothness is strictly controlled, and burrs at connections and threaded sections are completely eliminated to prevent any obstruction to fluid flow. Furthermore, the external surface must remain free of machining marks or tool lines—not only for aesthetic reasons but also to allow clear observation of internal fluid movement where transparency is required.
Manufacturing Challenges
- Micro-Hole Machining Drilling Ø1 mm holes up to 28 mm deep while maintaining smooth walls.
- Burr-Free Connections Ensuring no residual burrs in connecting passages or threaded sections.
- Surface Finish Without Polishing Achieving tool-mark-free surfaces solely through optimized machining, without additional polishing.
Our Solutions
- High-Precision Micro-Drilling Advanced drilling technology ensures consistent hole geometry and wall smoothness.
- Burr-Free Processing Special cutting strategies eliminate micro-burrs in through-holes and threaded sections.
- Optimized Tooling & Parameters Cutting tools and machining parameters are precisely tuned to avoid tool marks and ensure clean surfaces.
Quality Assurance
Every adapter block is subject to:
- Hole Geometry & Depth Verification Confirming Ø1 mm holes reach 28 mm depth with accuracy.
- Surface Integrity Check Ensuring no tool marks, scratches, or defects.
- Burr-Free Validation Guaranteeing smooth fluid passages without obstruction.
Application Value
- Fluid Transmission Systems Precise, obstruction-free flow pathways.
- Medical & Analytical Equipment Optical transparency allows monitoring of fluid dynamics.
- High-Performance Industrial Components Withstands heat, stress, and chemical exposure.
Frequently Asked Questions
What material is used for the adapter integration block?
The adapter integration block is manufactured from PEI (Polyetherimide), a high-performance engineering plastic known for its high strength, thermal resistance, and optical transparency.
What are the dimensions and micro-hole specifications of the block?
The block has an external size of 32 × 35 × 23 mm with a regular rectangular profile. It features Ø1 mm micro-holes with depths up to 28 mm distributed across multiple faces.
Why is optical transparency important for this PEI block?
Optical transparency is crucial because it allows operators and systems to clearly observe internal fluid movement during operation, which is critical in fluid control applications.
How do you ensure the micro-holes are free from obstructions?
We strictly control hole wall smoothness and completely eliminate burrs at all connections and threaded sections through optimized cutting strategies and strict quality validation.
How is a tool-mark-free surface finish achieved without polishing?
By using advanced tooling and precisely tuning the machining parameters, we achieve smooth, mark-free external surfaces solely through optimized machining, preserving the optical clarity of the PEI material.
What are the typical applications for this adapter integration block?
It is primarily used in fluid transmission systems, medical and analytical equipment, and high-performance industrial components that must withstand heat, stress, and chemical exposure.
Company Profile
14+
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High quality products
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Advanced production equipment
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OEM&ODM services