Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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PEI Engineering Plastic Adapter Integration Block - China Suppliers, Factory Direct, Precision Drilled, 32x35x23 mm
Product Overview
The adapter integration block is a precision fluid component manufactured from PEI (Polyetherimide), a high-performance engineering plastic renowned for its high strength, thermal resistance, and optical transparency. These properties make PEI an ideal choice for demanding applications, particularly in fluid control systems where both mechanical stability and visibility are critical.
The block features an external size of 32 × 35 × 23 mm with a regular rectangular profile, designed for easy installation and seamless integration into complex equipment assemblies. Distributed across multiple faces are Ø1 mm micro-holes with depths up to 28 mm, which play an essential role in fluid transmission.
To ensure functionality and reliability, hole wall smoothness is strictly controlled, and burrs at connections and threaded sections are completely eliminated to prevent any obstruction to fluid flow. Furthermore, the external surface must remain free of machining marks or tool lines—not only for aesthetic reasons but also to allow clear observation of internal fluid movement where transparency is required.
Manufacturing Challenges
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Micro-Hole MachiningDrilling Ø1 mm holes up to 28 mm deep while maintaining smooth walls.
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Burr-Free ConnectionsEnsuring no residual burrs in connecting passages or threaded sections.
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Surface Finish Without PolishingAchieving tool-mark-free surfaces solely through optimized machining, without additional polishing.
Our Solutions
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High-Precision Micro-DrillingAdvanced drilling technology ensures consistent hole geometry and wall smoothness.
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Burr-Free ProcessingSpecial cutting strategies eliminate micro-burrs in through-holes and threaded sections.
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Optimized Tooling & ParametersCutting tools and machining parameters are precisely tuned to avoid tool marks and ensure clean surfaces.
Quality Assurance
Every adapter block is subject to:
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Hole Geometry & Depth VerificationConfirming Ø1 mm holes reach 28 mm depth with accuracy.
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Surface Integrity CheckEnsuring no tool marks, scratches, or defects.
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Burr-Free ValidationGuaranteeing smooth fluid passages without obstruction.
Application Value
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Fluid Transmission SystemsPrecise, obstruction-free flow pathways.
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Medical & Analytical EquipmentOptical transparency allows monitoring of fluid dynamics.
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High-Performance Industrial ComponentsWithstands heat, stress, and chemical exposure.
Frequently Asked Questions
What material is the adapter integration block made of?
The adapter integration block is manufactured from PEI (Polyetherimide), a high-performance engineering plastic known for its high strength, thermal resistance, and optical transparency.
What are the dimensions and micro-hole specifications of this block?
The block has an external size of 32 × 35 × 23 mm and features Ø1 mm micro-holes distributed across multiple faces, with depths reaching up to 28 mm.
What are the primary manufacturing challenges for this precision component?
The main challenges include micro-hole machining (drilling Ø1 mm holes up to 28 mm deep), ensuring completely burr-free connections in internal passages, and achieving a tool-mark-free surface finish without additional polishing.
How are smooth surfaces achieved without polishing?
Smooth, clean, and transparent surfaces are achieved solely through optimized tooling and precisely tuned machining parameters, which prevent tool marks during the initial cutting stage.
Where are these PEI adapter integration blocks commonly used?
They are primarily used in fluid transmission systems, medical and analytical equipment (where transparency allows monitoring of fluid dynamics), and high-performance industrial components that require resistance to heat, stress, and chemical exposure.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services