Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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PEEK Flushing Cap for Inkjet Machine - 74x48x14mm | China Suppliers & Factory for High-Performance Components
Product Overview
The flushing cap is a precision component used in advanced inkjet systems, manufactured from PEEK (Polyetheretherketone)—a high-performance engineering plastic valued for its high-temperature resistance, strength, and excellent corrosion resistance.
With overall dimensions of 74 × 48 × 14 mm, the component is produced using five-axis CNC machining, enabling multi-surface one-time forming. Compared with traditional three-axis machining, this method eliminates the need for complex fixtures, reduces tooling costs, and allows for rapid adaptation when modifying part geometry or developing new designs.
The cap’s most challenging features are the Ø1 mm side holes, 27 mm deep, which connect precisely with front-facing holes. This extreme depth-to-diameter ratio of 27:1 presents significant machining difficulty, requiring hole walls to remain smooth and burr-free at the junctions to ensure functional integrity.
Manufacturing Challenges
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Extreme Deep-Hole DrillingØ1 mm holes at 27 mm depth (27:1 ratio) demand advanced precision drilling.
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Burr-Free IntersectionsConnected passages must remain completely clean, without residual burrs.
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Complex Geometry in Limited SpaceMulti-surface features require accurate machining without deformation.
Our Solutions
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Five-Axis CNC MachiningEnables one-time multi-surface forming, reducing setup errors and fixture complexity.
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Advanced Micro-Drilling TechniquesSpecialized tools and cutting strategies ensure smooth deep-hole walls.
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Burr-Free ProcessingOptimized machining parameters guarantee clean intersections and flawless connectivity.
Quality Assurance
Each flushing cap undergoes:
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Dimensional Accuracy VerificationConfirming all features meet design tolerance.
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Hole Integrity CheckEnsuring smooth surfaces and correct 27 mm drilling depth.
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Burr-Free ValidationConfirming fluid passage functionality without obstructions.
Application Value
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Inkjet Printing SystemsEnsures reliable flushing and fluid transfer.
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High-Temperature EnvironmentsPEEK provides exceptional stability under demanding conditions.
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Advanced Manufacturing EquipmentSuitable for complex, high-precision component integration.
Frequently Asked Questions
What material is used for the flushing cap and why?
The flushing cap is manufactured from PEEK (Polyetheretherketone), a high-performance engineering plastic chosen for its excellent high-temperature resistance, mechanical strength, and exceptional corrosion resistance.
What are the dimensions of this flushing cap?
The component has overall dimensions of 74 × 48 × 14 mm.
How is the flushing cap manufactured?
It is produced using five-axis CNC machining. This allows for multi-surface one-time forming, which eliminates the need for complex fixtures, reduces tooling costs, and accommodates rapid geometry updates.
What is the most challenging feature of this component to machine?
The most challenging features are the Ø1 mm side holes drilled to a depth of 27 mm. This represents an extreme 27:1 depth-to-diameter ratio, requiring precision drilling to ensure the hole walls remain smooth and burr-free at the intersections.
How do you ensure the deep holes remain burr-free?
We employ advanced micro-drilling techniques, specialized cutting tools, and optimized machining parameters to guarantee clean intersections and flawless internal connectivity.
What applications benefit from this PEEK flushing cap?
It is primarily designed for advanced inkjet printing systems to ensure reliable fluid transfer, high-temperature manufacturing environments, and other complex, high-precision equipment integrations.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services