Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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Optical Path Reference Support P1-VER3 Flange 6061 Aluminum Alloy | China Manufacturers, Suppliers & Factory
Product Overview
The optical path reference support (P1-VER3 flange version) is a precision optical accessory designed to provide stable and accurate positioning for optical components. In optical system assembly, it ensures the relative positioning accuracy of lenses and mirrors, thereby maintaining the accuracy and stability of light paths.
Widely applied in optical experimental setups, precision measurement instruments, and advanced optical equipment, this component plays a critical role in guaranteeing reliable optical performance.
The part is designed with mounting holes on all four sides, enabling secure installation of optical lenses. Since even the slightest positional deviation can compromise light path alignment, tight relative positioning accuracy is the primary manufacturing challenge.
Dimensions
131 × 126 × 106 mm
Features
Mounting holes on all 4 sides
Manufacturing Challenges
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High-Precision Hole PositioningAny misalignment in the hole locations directly impacts optical path accuracy.
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Residual Stress ControlInternal stresses introduced during machining can lead to deformation, reducing positional accuracy over time.
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Complex Multi-Surface MachiningMultiple mounting faces require precision machining while minimizing cumulative errors from repeated clamping.
Our Solutions
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Three-Axis CNC Rough MachiningEfficiently removes material to form the near-net shape, laying the groundwork for subsequent high-precision processes.
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Aging (Stress Relief) TreatmentHeat–mechanical processing at controlled temperatures and durations eliminates residual stress, preventing deformation during finishing and use.
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Five-Axis CNC Precision MachiningMulti-surface, one-time setup machining reduces errors from re-clamping. With superior motion control, the five-axis system ensures micron-level accuracy across all mounting holes and surfaces.
Quality Assurance
Every optical path reference support undergoes rigorous checks:
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Dimensional Accuracy TestingVerifying precise hole positions and relative spacing.
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Stress-Relief ValidationEnsuring long-term dimensional stability after thermal cycles.
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Surface & Finish InspectionGuaranteeing burr-free, smooth surfaces suitable for critical optical applications.
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Assembly SimulationValidating accurate alignment with mating optical components.
Application Value
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Optical Experiments & ResearchReliable support ensures accurate and highly repeatable experimental results.
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Optical Measurement InstrumentsHigh precision positioning guarantees stable, long-term optical performance.
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High-End Optical EquipmentDurability and dimensional stability meet the stringent requirements of advanced optical systems.
Frequently Asked Questions
What is the primary function of the optical path reference support?
It is a precision optical accessory designed to provide stable and accurate positioning for optical components, ensuring the relative positioning accuracy of lenses and mirrors to maintain light path alignment.
What are the physical dimensions and mounting features of this component?
The component measures 131 × 126 × 106 mm and features mounting holes machined on all four sides to allow secure, multi-surface installation of optical lenses.
How do you address the challenge of residual stress during manufacturing?
We perform an aging (stress relief) heat treatment at controlled temperatures and durations. This eliminates internal stresses introduced during rough machining, preventing deformation during the final finishing stages and subsequent use.
Why is 5-axis CNC machining used for this part?
Five-axis CNC precision machining enables multi-surface machining in a single setup. This minimizes re-clamping errors and ensures micron-level accuracy for all mounting holes and relative surfaces.
What quality control procedures are implemented?
Each support undergoes dimensional accuracy testing (verifying hole positions), stress-relief validation, surface and finish inspection (ensuring burr-free surfaces), and assembly simulation to validate alignment.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services