Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
0102030405
High-Strength X-Axis Upper Plate 7075-T6 Aluminum Alloy - Precision Component from China Suppliers & Factory
Product Overview
The X-axis upper plate is a core component within a precision slide system, directly influencing the equipment’s motion accuracy and service life. Manufactured from 7075-T6 aerospace-grade high-strength aluminum alloy, with dimensions of 144mm × 125mm × 16.5mm, it combines lightweight characteristics with superior strength, making it an ideal choice for aerospace and high-end equipment manufacturing.
With a tensile strength of 572MPa and yield strength of 503MPa, 7075-T6 offers three times less density than steel while maintaining excellent mechanical performance. However, transforming this advanced material into a micro-precision sliding part presents significant engineering challenges.
Manufacturing Challenges
Stress Control
7075-T6 tends to generate residual stresses during thermal and mechanical processing, often leading to part distortion or warping if not properly treated.
Micron-Level Accuracy
The guide rail mounting surfaces and other critical features must achieve geometric tolerances within 0.006mm—equivalent to one-tenth the diameter of a human hair.
Surface Durability & Protection
Long-term operation requires outstanding resistance to wear and corrosion, while reducing reflective glare to ensure stable system performance.
Our Solutions
Multiple Stress Relief Treatments
Multi-stage machining combined with stress-relief heat treatment ensures dimensional stability throughout the precision manufacturing process.
Micron-Level Machining & Grinding
Controlled material removal using ultra-fine cutting parameters, followed by surface finishing and precision grinding of critical areas, guarantees stable tolerances within 0.006mm.
Advanced Surface Treatment
A hard matte black anodized coating with a minimum thickness of 25μm and hardness of HV300–500 enhances resistance to wear and corrosion, while the matte finish minimizes light reflection during operation.
Quality Assurance
Every X-axis upper plate undergoes a strict quality control process, including:
Salt Spray Testing
Corrosion resistance verification.
Coating Thickness Measurement
Uniform oxide layer control.
Hardness Testing
Wear resistance and strength validation.
Full Dimensional Inspection
Ensuring compliance with design tolerances.
This ensures consistent reliability and performance in every delivered part.
Application Value
Aerospace Systems
Lightweight yet strong, enabling micro-precision movement in critical assemblies.
High-End Precision Equipment
Stable sliding performance, extended system lifetime.
Automation & Semiconductor Industry
Meeting the highest demands for accuracy and reliability.
Case Summary
This project highlights our expertise in high-performance aluminum alloy precision machining. By mastering the unique properties of 7075-T6 and applying advanced stress control and finishing techniques, we deliver components that combine lightweight design, durability, and micron-level accuracy—empowering our customers with dependable solutions for their most demanding applications.
Frequently Asked Questions
What are the dimensions and material of the X-axis upper plate?
The X-axis upper plate is manufactured from 7075-T6 aerospace-grade high-strength aluminum alloy, with dimensions of 144mm × 125mm × 16.5mm.
Why is 7075-T6 aluminum alloy chosen over steel?
7075-T6 aluminum alloy offers three times less density than steel, making it ideal for lightweight designs, while still delivering a high tensile strength of 572MPa and yield strength of 503MPa.
How do you manage residual stress and warping during manufacturing?
We employ a multi-stage machining process combined with stress-relief heat treatments to ensure the dimensional stability of the component and prevent distortion.
What level of tolerance accuracy can this component achieve?
We achieve micron-level geometric tolerances within 0.006mm for critical surfaces, such as the guide rail mounting surfaces, through ultra-fine cutting and precision grinding.
What surface treatments are applied for durability?
The plate is finished with a hard matte black anodized coating (minimum 25μm thickness, hardness HV300–500) to increase wear and corrosion resistance and to reduce reflective glare.
What Quality Assurance processes are implemented?
Every component undergoes rigorous testing, including Salt Spray Testing (corrosion resistance), Coating Thickness Measurement, Hardness Testing, and Full Dimensional Inspection.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services