Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
0102030405
China Suppliers Factory: X-Axis Upper Plate - 7075-T6 High-Strength Aluminum Alloy Precision Component
Product Overview
The X-axis upper plate is a core component within a precision slide system, directly influencing the equipment’s motion accuracy and service life. Manufactured from 7075-T6 aerospace-grade high-strength aluminum alloy, with dimensions of 144mm × 125mm × 16.5mm, it combines lightweight characteristics with superior strength, making it an ideal choice for aerospace and high-end equipment manufacturing.
High Mechanical Strength
With a tensile strength of 572MPa and yield strength of 503MPa, 7075-T6 offers outstanding structural stability under load.
Lightweight Efficiency
Provides three times less density than steel while maintaining excellent mechanical and structural performance.
Precision Challenge
Transforming this advanced aerospace alloy into a micro-precision sliding part presents significant engineering challenges.
Manufacturing Challenges
Stress Control
7075-T6 tends to generate residual stresses during thermal and mechanical processing, often leading to part distortion or warping if not properly treated.
Micron-Level Accuracy
The guide rail mounting surfaces and other critical features must achieve geometric tolerances within 0.006mm—equivalent to one-tenth the diameter of a human hair.
Surface Durability & Protection
Long-term operation requires outstanding resistance to wear and corrosion, while reducing reflective glare to ensure stable system performance.
Our Solutions
Multiple Stress Relief Treatments
Multi-stage machining combined with stress-relief heat treatment ensures dimensional stability throughout the precision manufacturing process.
Micron-Level Machining & Grinding
Controlled material removal using ultra-fine cutting parameters, followed by surface finishing and precision grinding of critical areas, guarantees stable tolerances within 0.006mm.
Advanced Surface Treatment
A hard matte black anodized coating with a minimum thickness of 25μm and hardness of HV300–500 enhances resistance to wear and corrosion, while the matte finish minimizes light reflection during operation.
Quality Assurance
Every X-axis upper plate undergoes a strict quality control process, including:
- Salt Spray Testing – corrosion resistance verification
- Coating Thickness Measurement – uniform oxide layer control
- Hardness Testing – wear resistance and strength validation
- Full Dimensional Inspection – ensuring compliance with design tolerances
This ensures consistent reliability and performance in every delivered part.
Application Value
-
Aerospace Systems
Lightweight yet strong, enabling micro-precision movement in critical assemblies.
-
High-End Precision Equipment
Stable sliding performance, extending overall equipment system lifetime.
-
Automation & Semiconductor Industry
Meeting the highest demands for operational accuracy, consistency, and reliability.
Case Summary
This project highlights our expertise in high-performance aluminum alloy precision machining. By mastering the unique properties of 7075-T6 and applying advanced stress control and finishing techniques, we deliver components that combine lightweight design, durability, and micron-level accuracy—empowering our customers with dependable solutions for their most demanding applications.
Frequently Asked Questions (FAQ)
Q1: What material is the X-axis upper plate made of, and why?
It is manufactured from 7075-T6 aerospace-grade high-strength aluminum alloy. This material is selected because it offers a tensile strength of 572MPa and yield strength of 503MPa, providing excellent mechanical performance while being three times less dense than steel for lightweight structural efficiency.
Q2: What geometric tolerance does this precision plate achieve?
Critical features, such as the guide rail mounting surfaces, achieve micron-level geometric tolerances within 0.006mm, which is roughly equivalent to one-tenth the diameter of a human hair.
Q3: How do you prevent warping and distortion during the machining of 7075-T6?
To control residual stresses inherent in 7075-T6, we employ multi-stage machining processes combined with dedicated stress-relief heat treatments, ensuring the dimensional stability of the component throughout manufacturing.
Q4: What surface treatment is applied to the X-axis upper plate?
We apply a hard matte black anodized coating with a minimum thickness of 25μm and a hardness range of HV300–500. This treatment enhances wear and corrosion resistance while minimizing light reflection during slide system operations.
Q5: What quality control processes are used to verify the component?
Every plate undergoes a comprehensive quality check including Salt Spray Testing (corrosion verification), Coating Thickness Measurement (oxide layer control), Hardness Testing (wear resistance check), and Full Dimensional Inspection to ensure complete compliance with design tolerances.
Q6: In which industries is this component typically applied?
The X-axis upper plate is primarily used in Aerospace Systems (for lightweight, micro-precision movement), High-End Precision Equipment (for stable sliding and extended lifetime), and the Automation & Semiconductor Industry.
Company Profile
14+
years
-
One-stop service
-
High quality products
-
Advanced production equipment
-
OEM&ODM services