Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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China PEI Engineering Plastic Adapter Integration Block - Suppliers & Factory for Precision Fluid Transmission Solutions
Product Overview
The adapter integration block is a precision fluid component manufactured from PEI (Polyetherimide), a high-performance engineering plastic renowned for its high strength, thermal resistance, and optical transparency. These properties make PEI an ideal choice for demanding applications, particularly in fluid control systems where both mechanical stability and visibility are critical.
The block features an external size of 32 × 35 × 23 mm with a regular rectangular profile, designed for easy installation and seamless integration into complex equipment assemblies. Distributed across multiple faces are Ø1 mm micro-holes with depths up to 28 mm, which play an essential role in fluid transmission.
To ensure functionality and reliability, hole wall smoothness is strictly controlled, and burrs at connections and threaded sections are completely eliminated to prevent any obstruction to fluid flow. Furthermore, the external surface must remain free of machining marks or tool lines—not only for aesthetic reasons but also to allow clear observation of internal fluid movement where transparency is required.
Manufacturing Challenges
Micro-Hole Machining
Drilling Ø1 mm holes up to 28 mm deep while maintaining smooth walls.
Burr-Free Connections
Ensuring no residual burrs in connecting passages or threaded sections.
Surface Finish Without Polishing
Achieving tool-mark-free surfaces solely through optimized machining, without additional polishing.
Our Solutions
High-Precision Micro-Drilling
Advanced drilling technology ensures consistent hole geometry and wall smoothness.
Burr-Free Processing
Special cutting strategies eliminate micro-burrs in through-holes and threaded sections.
Optimized Tooling & Parameters
Cutting tools and machining parameters are precisely tuned to avoid tool marks and ensure clean surfaces.
Quality Assurance
Every adapter block is subject to:
Hole Geometry & Depth Verification
confirming Ø1 mm holes reach 28 mm depth with accuracy.
Surface Integrity Check
ensuring no tool marks, scratches, or defects.
Burr-Free Validation
guaranteeing smooth fluid passages without obstruction.
Application Value
Fluid Transmission Systems
precise, obstruction-free flow pathways.
Medical & Analytical Equipment
optical transparency allows monitoring of fluid dynamics.
High-Performance Industrial Components
withstands heat, stress, and chemical exposure.
Frequently Asked Questions
What material is the adapter integration block made of?
The adapter integration block is manufactured from Polyetherimide (PEI), a high-performance engineering plastic known for its high strength, thermal resistance, and optical transparency.
What are the dimensions and micro-hole specifications of the block?
The block has an external size of 32 × 35 × 23 mm with a regular rectangular profile. It features Ø1 mm micro-holes distributed across multiple faces with depths reaching up to 28 mm.
What are the main manufacturing challenges for this component?
The primary challenges include high-precision drilling of deep Ø1 mm micro-holes, ensuring completely burr-free connections in internal passages, and achieving a tool-mark-free surface finish without secondary polishing.
How do you ensure the internal fluid passages are free of obstructions?
We utilize advanced micro-drilling technology and specialized cutting strategies combined with rigorous quality checks to eliminate burrs at through-holes and threaded sections.
What quality assurance checks are performed during production?
Every block undergoes hole geometry and depth verification, surface integrity checks to ensure no tool marks or scratches, and burr-free validation to guarantee smooth fluid flow.
Where is this PEI adapter integration block typically applied?
It is ideal for fluid transmission systems, medical and analytical equipment where optical transparency is required to monitor fluid dynamics, and high-performance industrial components exposed to heat and chemicals.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services