Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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China 6061 Aluminum Optical Path Reference Support P1-VER3 Flange - Precision Machining by Top Suppliers & Factory
Product Overview
The optical path reference support (P1-VER3 flange version) is a precision optical accessory designed to provide stable and accurate positioning for optical components. In optical system assembly, it ensures the relative positioning accuracy of lenses and mirrors, thereby maintaining the accuracy and stability of light paths.
Widely applied in optical experimental setups, precision measurement instruments, and advanced optical equipment, this component plays a critical role in guaranteeing reliable optical performance.
The part measures 131 × 126 × 106 mm and is designed with mounting holes on all four sides, enabling secure installation of optical lenses. Since even the slightest positional deviation can compromise light path alignment, tight relative positioning accuracy is the primary manufacturing challenge.
Manufacturing Challenges
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High-Precision Hole PositioningAny misalignment in the hole locations directly impacts optical path accuracy.
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Residual Stress ControlInternal stresses introduced during machining can lead to deformation, reducing positional accuracy over time.
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Complex Multi-Surface MachiningMultiple mounting faces require precision machining while minimizing cumulative errors from repeated clamping.
Our Solutions
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Three-Axis CNC Rough MachiningEfficiently removes material to form the near-net shape, laying the groundwork for subsequent high-precision processes.
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Aging (Stress Relief) TreatmentHeat–mechanical processing at controlled temperatures and durations eliminates residual stress, preventing deformation during finishing and use.
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Five-Axis CNC Precision MachiningMulti-surface, one-time setup machining reduces errors from re-clamping. With superior motion control, the five-axis system ensures micron-level accuracy across all mounting holes and surfaces.
Quality Assurance
Every optical path reference support undergoes rigorous checks:
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Dimensional Accuracy TestingVerifying hole positions and relative spacing to guarantee precise optical path alignment.
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Stress-Relief ValidationEnsuring long-term dimensional stability after multiple thermal cycles.
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Surface & Finish InspectionGuaranteeing burr-free, smooth surfaces suitable for highly sensitive optical applications.
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Assembly SimulationValidating accurate fit and alignment with actual optical components before shipment.
Application Value
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Optical Experiments & ResearchReliable support ensures accurate and repeatable results in demanding laboratory environments.
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Optical Measurement InstrumentsHigh precision positioning guarantees stable and consistent optical measurement performance.
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High-End Optical EquipmentDurability and long-term dimensional stability meet the stringent requirements of advanced optical systems.
Frequently Asked Questions
What is the primary function of the optical path reference support?
It is designed to provide stable and accurate positioning for optical components, ensuring the relative positioning accuracy of lenses and mirrors to maintain light path alignment.
What are the dimensions and mounting options of this support?
The component measures 131 × 126 × 106 mm and features mounting holes on all four sides, allowing secure installation and versatile configuration for optical lenses.
Why is stress relief treatment critical for this product?
Machining introduces internal stresses that can cause material deformation over time. Our aging (stress relief) treatment eliminates these stresses, ensuring the support maintains long-term dimensional stability.
How does five-axis CNC precision machining benefit the assembly?
Five-axis machining allows multi-surface processing in a single setup. This significantly minimizes cumulative errors caused by repeated clamping, achieving micron-level accuracy across all mounting surfaces.
What quality control tests are performed on the finished supports?
Every support undergoes rigorous checks, including dimensional accuracy testing, stress-relief validation, surface finish inspections, and physical assembly simulations with optical components.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services