Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
0102030405
China 6061 Aluminum Alloy Optical Path Reference Support P1-VER3 Flange - Suppliers & Factory for Precision Optical Systems
Product Overview
The optical path reference support (P1-VER3 flange version) is a precision optical accessory designed to provide stable and accurate positioning for optical components. In optical system assembly, it ensures the relative positioning accuracy of lenses and mirrors, thereby maintaining the accuracy and stability of light paths.
Widely applied in optical experimental setups, precision measurement instruments, and advanced optical equipment, this component plays a critical role in guaranteeing reliable optical performance.
The part measures 131 × 126 × 106 mm and is designed with mounting holes on all four sides, enabling secure installation of optical lenses. Since even the slightest positional deviation can compromise light path alignment, tight relative positioning accuracy is the primary manufacturing challenge.
Manufacturing Challenges
-
High-Precision Hole Positioning
Any misalignment in the hole locations directly impacts optical path accuracy.
-
Residual Stress Control
Internal stresses introduced during machining can lead to deformation, reducing positional accuracy over time.
-
Complex Multi-Surface Machining
Multiple mounting faces require precision machining while minimizing cumulative errors from repeated clamping.
Our Solutions
-
Three-Axis CNC Rough Machining
Efficiently removes material to form the near-net shape, laying the groundwork for subsequent high-precision processes.
-
Aging (Stress Relief) Treatment
Heat–mechanical processing at controlled temperatures and durations eliminates residual stress, preventing deformation during finishing and use.
-
Five-Axis CNC Precision Machining
Multi-surface, one-time setup machining reduces errors from re-clamping. With superior motion control, the five-axis system ensures micron-level accuracy across all mounting holes and surfaces.
Quality Assurance
Every optical path reference support undergoes rigorous checks:
-
Dimensional Accuracy Testing
Verifying hole positions and relative spacing.
-
Stress-Relief Validation
Ensuring dimensional stability after thermal cycles.
-
Surface & Finish Inspection
Guaranteeing burr-free, smooth surfaces suitable for optical applications.
-
Assembly Simulation
Validating accurate alignment with optical components.
Application Value
-
Optical Experiments & Research
Reliable support ensures accurate and repeatable experimental results.
-
Optical Measurement Instruments
High precision positioning guarantees stable and consistent optical performance.
-
High-End Optical Equipment
Durability and dimensional stability meet the stringent requirements of advanced optical systems.
Frequently Asked Questions
Q: What is the primary purpose of the optical path reference support?
The optical path reference support (P1-VER3 flange version) is designed to provide stable and highly accurate positioning for optical components, ensuring the relative positioning accuracy of lenses and mirrors to maintain light path alignment.
Q: What are the physical dimensions and features of this component?
The component measures 131 × 126 × 106 mm. It features mounting holes on all four sides to enable the secure installation of optical lenses from multiple angles.
Q: How do you address the manufacturing challenge of residual stress?
We apply aging (stress relief) heat-mechanical treatments at controlled temperatures and durations. This process eliminates internal stresses and prevents component deformation during subsequent finishing and usage.
Q: Why is five-axis CNC precision machining utilized for this product?
Five-axis CNC machining allows for multi-surface, one-time setup machining. This minimizes clamping errors and guarantees micron-level accuracy across all mounting holes and surfaces.
Q: What quality control processes are implemented for these supports?
Each unit undergoes dimensional accuracy testing, stress-relief validation, surface and finish inspection (ensuring a burr-free surface), and assembly simulation to validate alignment with actual optical components.
Q: What material is the optical path reference support made of?
The optical path reference support (P1-VER3 flange version) is manufactured using high-quality 6061 aluminum alloy to provide optimal strength, weight, and stability.
Company Profile
14+
years
-
One-stop service
-
High quality products
-
Advanced production equipment
-
OEM&ODM services