Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
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China 6061 Aluminum Alloy Optical Path Reference Support P1-VER3 Flange - Precision Machined by Top Suppliers and Factory
Product Overview
The optical path reference support (P1-VER3 flange version) is a precision optical accessory designed to provide stable and accurate positioning for optical components. In optical system assembly, it ensures the relative positioning accuracy of lenses and mirrors, thereby maintaining the accuracy and stability of light paths.
Widely applied in optical experimental setups, precision measurement instruments, and advanced optical equipment, this component plays a critical role in guaranteeing reliable optical performance.
The part measures 131 × 126 × 106 mm and is designed with mounting holes on all four sides, enabling secure installation of optical lenses. Since even the slightest positional deviation can compromise light path alignment, tight relative positioning accuracy is the primary manufacturing challenge.
Manufacturing Challenges
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High-Precision Hole PositioningAny misalignment in the hole locations directly impacts optical path accuracy.
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Residual Stress ControlInternal stresses introduced during machining can lead to deformation, reducing positional accuracy over time.
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Complex Multi-Surface MachiningMultiple mounting faces require precision machining while minimizing cumulative errors from repeated clamping.
Our Solutions
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Three-Axis CNC Rough MachiningEfficiently removes material to form the near-net shape, laying the groundwork for subsequent high-precision processes.
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Aging (Stress Relief) TreatmentHeat–mechanical processing at controlled temperatures and durations eliminates residual stress, preventing deformation during finishing and use.
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Five-Axis CNC Precision MachiningMulti-surface, one-time setup machining reduces errors from re-clamping. With superior motion control, the five-axis system ensures micron-level accuracy across all mounting holes and surfaces.
Quality Assurance
Every optical path reference support undergoes rigorous checks:
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Dimensional Accuracy TestingVerifying hole positions and relative spacing.
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Stress-Relief ValidationEnsuring dimensional stability after thermal cycles.
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Surface & Finish InspectionGuaranteeing burr-free, smooth surfaces suitable for optical applications.
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Assembly SimulationValidating accurate alignment with optical components.
Application Value
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Optical Experiments & ResearchReliable support ensures accurate and repeatable results.
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Optical Measurement InstrumentsHigh precision positioning guarantees stable optical performance.
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High-End Optical EquipmentDurability and dimensional stability meet the stringent requirements of advanced optical systems.
Frequently Asked Questions
What is the primary function of the optical path reference support?
It is a precision optical accessory designed to provide stable and accurate positioning for optical components, ensuring the relative positioning accuracy of lenses and mirrors, and maintaining the stability of light paths.
What are the dimensions and mounting specifications of the P1-VER3 flange version?
The part measures 131 × 126 × 106 mm. It features mounting holes on all four sides to enable the secure installation and alignment of optical lenses.
What are the main manufacturing challenges for this optical support?
The primary challenges are high-precision hole positioning, controlling residual stress to prevent post-machining deformation, and complex multi-surface machining to minimize cumulative clamping errors.
How do you eliminate residual stress during manufacturing?
We perform an aging (stress relief) treatment using controlled temperatures and durations. This heat-mechanical process eliminates internal stresses and prevents deformation during finishing and subsequent use.
What quality assurance processes are implemented for this product?
Each support undergoes strict QA validation: Dimensional Accuracy Testing (for hole positions/spacing), Stress-Relief Validation (for thermal stability), Surface & Finish Inspection (ensuring burr-free surfaces), and Assembly Simulation (to validate alignment).
Where is this optical path reference support typically used?
It is widely used in optical experiments and research setups, high-precision optical measurement instruments, and advanced, high-end optical equipment where stable positioning and alignment are critical.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services